IGU facade glass desiccant filling mahcine use for insulating glass processing

 

Desiccant Filling Machine LJGZ 2020

 

 

Main feature

• Adopt Siemens PLC control system

• Molecular sieve can be 0.5 – 0.9mm

• Touch screen interface, simple and visible

• The machine height can be adjusted according to the size of spacer frame

• Automatically loading and replenish molecular sieve

• Double tubes for unloading to increase filling speed

 

 

• Filling time can be adjusted

• Automatically drilling, filling and sealing

• Core parts are imported brands

• Fill large particle molecular sieve

 

Technical data

 

Max. frame size	2000mm*2000mm (2500mm*2500mm)
Min. frame size	300mm*250mm
Aluminum specifications	6A- 27A
Air source	≥0.65MPa
Power supply and power consumption	AC220V 50Hz 1KW
Molecular sieve diameter needed	0.5-0.9 mm or 1.0 – 1.5mm
Dimension	1100mm*1100mm*3600mm

 

Aluminum frame transfer machine LJSKJ02

 

 

 

 

 

Main feature

 

• Spacer frame transport

• Easy operating, simple and flexible

 

Technical data

 

 

Power supply	380V 50Hz
Total power	0.18kw
Dimension	2520*3012*3000mm

Vertical Insulating Glass Sealing Robot LJTJ2540

 

 

 

Main Features:

• Japan Yaskawa servo system control, 8 axes, 7 sets of servo control system, full automatic and high-efficiency sealing machine

• 4 sections, can storage glass

• Adopt timing belt, smooth transfer and accurate position

• Automatically repair glass corners with scraper and roller

• Automatically measure glass size, glue depth (30mm)

 

• Every auto-function is with manual operation

• Can coat double glass

• Shape glass with optional edges, step glass, triple glass (Optional)

 

• One set of booster pump controls two groups of sealants (Optional)

• Can use silicone, polysulfide and silicone structural sealants

• Glue head is in the front of the machine, which is easy for coating step glass

• Can be connected with insulating glass processing line

• With code scanning function (Optional)

 

Technical data

 

Max. glass size	2500*4000mm
Min. glass size	400*300mm
Glass thickness	12-56 mm
Working speed	5-40m/min
Air pressure	≥0.6MPa
Squeeze pressure	32MPa
Voltage power	380V 15kw
Overall dimension	11000*2000*3500mm

 

 

 

Electrical parameters

 

NAME	ORIGIN	BRAND
Servo motor	Japan	YASKAWA
Servo driver	Japan	YASKAWA
CPU	Japan	YASKAWA
Low voltage component	Germany	SIEMENS
Guideway	Taiwan	HIWIN
Switching power supply	Taiwan	MW
Sensor switch	Korea	AUTONICS
Pneumatic component	Japan	SMC
Touch screen	China	GAOSHAN
Servo motor	Japan	YASKAWA
Servo driver	Japan	YASKAWA

Automatic Vertical Insulating Glass Processing Line

LJBZ3370

 

PERFORMANCE

• Germany Siemens PLC control system, touch screen interface

• Automatic identification of coated and Low-E glass

• 3 pairs of soft brushes can wash online and offline Low-E glass

• The washing machine adopts SS material and waterproof device

• Air heating system

• Air Fan automatic start and stop setting

• Noise reduction system

• Online display of washing speed

• Intelligent intermittent work,saving energy

• Adjustable pressing board to keep the plate pressing surface straight

• Automatic Gas filing can set gas value and display the process of filling online with high gas concentration

• Connection mode of aviation plug

• Applicable to produce triple lG / shaped IG /step glass

 

Details introduce of the LJBZ3370

• 01 transfer section

Coating detection mechanism, automatic detection of offline Low-e film

• 02 washing machine

Main feature:

• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass

• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.

• The air knife can automatically adjust the width of the air knife according to the thickness

• The operation box with washing speed display, can accurately display washing speed (8-10m)

• Water tank automatic temperature control, water replenishing system

• European silencer system

• Stainless steel material

• 03 discharge section

• Storage glass

• 04 inspection and installation section

The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass

• 05 transfer section

• Automatic measurement of glass thickness. It can be used according to actual needs when working.

• 06 pressing and filling section

 

 

Main feature:

• Ultra-long (3300mm*7000mm) insulating glass can be compressed

• Adopts conveyor belt to transfer glass, uses servo motor to press glass

• The pressing plate can be opened for easy maintenance

• Pressing board with adjustable structure to guarantee long-lasting service life

• Automatically fill argon gas with significant sealing effect, higher argon content

• Set zones to fill different size of glass with follow-up sealing method reduces argon loss

• Can set gas value and show the process of filling gas on the touch screen

 

• Fast reacting sensor for permanent control of gas filling process

• Gas concentration can reach more than 90%

• No need to drill holes on the spacer frame

• Standard gas is Argon gas

• 07 discharge section

• Storage glass

• Can be connected to sealing machine

 

Technical data

 

Max. glass size	3300mm*7000mm
Max glass size for filling gas	3300mm*7000mm
Min. glass size	280mm*450mm
Glass thickness	3-30mm
Insulating glass thickness	80mm
Glass washing speed	2-10m/min
Glass conveyor speed	45m/min
Washing brushes	3 pairs of soft brushes with 0.1mm hair
Water supply	Water consumption:0.5t/h conductivity:40μs/cm
Air supply	Flow: 1500L/min
Air pressure	≥0.8MPa
Total power	3P 380V 50HZ 40KW
Dimension	47200*3500*4500mm
Weight	8500kg

 

 

 

Electrical parameters

 

NAME	ORIGIN	BRAND
PLC	Germany	SIEMENS
Low voltage electrical appliance	Germany	SIEMENS
Frequency converter	Germany	SIEMENS
Servo motor for step glass	Japan	FUJI
Photoelectric switch	Germany	SICK
Micro Switch	Taiwan	TEND
Button and indicator light	France	SCHNEIDER
Touch screen	Taiwan	WEINVIEW
Intermediate relay	Japan	OMRON
Brush motor	China	QINGHUA
Water pump	China	LINGXIAO
Guide	Taiwan	HIWIN
Pneumatic Components	Taiwan	AIRTAC
IG line without filling gas online

 

 

 

 

NAME	ORIGIN	BRAND
Servo motor	Germany	SIEMENS
PLC	Germany	SIEMENS
Low voltage electrical appliance	Germany	SIEMENS
Frequency converter	Germany	SIEMENS
Transfer motor	Taiwan	LINHAI
Brush motor	Taiwan	LINHAI
Water pump	China	LINGXIAO
Guide	Taiwan	HIWIN
Pneumatic Components	Taiwan	AIRTAC
Electric gauge	China	MIRAN
Photoelectric switch	Germany	SICK
Micro Switch	Taiwan	TEND
Button and indicator light	France	SCHNEIDER
touch screen	Taiwan	WEINVIEW
Intermediate relay	Japan	OMRON
IG line with gas filling online

 

 

Vertical Insulating Glass Sealing Robot LJTJ2540

 

 

 Application

l Adopt 8 servo motors

l Adopt Japan servo control system with stable performance

l Automatically measure glass size, glue depth and glue speed with linear adjustment

l Adopt timing belt to keep smooth convey with accurate position

l Spares are produced with high standardization and high precision, ensure the machine can be used with long-term working

l The glass corners are full without air bubbles, smooth surface, no need to

l Full automatic and high-efficiency machine

l New scraper design, especially for making train IG with very even sides and corners, without any bubbles.

l Automatically repair glass corners with beautiful surface

l Smooth convey without scratch and pollution

lSingle-function parts are equipped with manual functions, easy adjustment

 

Ø Back Glue Device

 

When the pressure increasing, more Glue B will flow back automatically, saving materials.

 

• Dyad Body Device

 

The dyad body device has two functions. The left one is used for filtering impurities and moisture when filling gas into , then the right one plays the role of lubrication.

 

Technical data

 

Max.glass size	2500mm*4000mm
Min.glass size	280mm*400mm
Glass thickness	12-56mm
Working speed	5-40m/min
Air pressure	0.6-0.8MPa
Squeeze pressure	<350kg/m³
Plane angle	6°- 9°
Max glass weight	400kg
Voltage	380V 50Hz 3P

 Main components list

 

Name	Brand
Switch	SIEMENS
Servo motor	Japan YASKAWA
I/O model	Japan MSYSTEM
Lower voltage component	Siemens
CPU	Japan YASKAWA
Frequency converter	Japan OMRON
Switching power supply	Taiwan MW
Pneumatic component	Japan SMC
PLC	Siemens
Guideway	Siemens